Friday 29 June 2012

Choose Carefully from Where You Get Your Transformers

To get authentic ferrite core transformers you should choose the manufacturer carefully. It is critical that any kind of equipment you buy should be reliable and cost effective. In trying to cut costs some manufacturers compromise on the quality of raw materials and/or components. This can be counterproductive, and on occasion even dangerous. The moment you compromise on quality, you risk putting the entire project at risk.
The same goes for power transformers. Transformers require minimal maintenance. Since they have no moving parts, they are capable of withstanding overloads, surges, faults, and in some cases even superficial physical damage. However, constant monitoring is required to detect and correct problems before they escalate into expensive repairs. Normally transformers can withstand a lot of electrical fluctuations but they do deteriorate with age. Regular cleaning of the cooling surface, maximizing ventilation and monitoring load are required to ensure that the transformer does not overheat.
The operating environment of the ferrite core transformers includes weather conditions, location, electrical loading, operating methods, system parameters and application. These need to be kept in mind while developing the specifications. Manufacturers can take note of National standards like ANSI and NEMA which provide recommendations or standard values wherever applicable. While manufactures continue to advance the state of the art to meet changing operating environments, it is still fundamental to the designer that each known environmental condition be considered and addressed in the design.
Since a power transformer is used to convert from one voltage to another at significant power levels, it should be clarified at the outset whether it is required to convert between high and low voltages or between low and high currents. This adjustment of electricity from one particular voltage level to another is necessary so as to facilitate domestic consumption in our households and businesses. Certain electric equipment like power-driven gates, vending mechanisms, control of alarms, air conditioning and lighting are designed for use at voltage levels; while most domestic appliances are designed to operate at low voltages. High voltage transformers are helpful to us in audio systems like music reproduction systems apart from telephone networks, medical application, in measurement tools and industrial controls.

Protect Your Delicate Electronic Equipment

One of the best ways to protect your delicate electronic equipment is to use transformers with ferrite cores . Since electronic equipments need to work at higher and higher frequencies, experts recommend that electronic transformers be prepared from ferrite core materials. To meet electromagnetic requirements and compatibility factors of an electronic device, a ferrite bead coil forms a key component. This is because ferrite coils being a type of inductor reduce the intensity of noise that emanate from electronic circuits. It is always advisable that transformers have electrostatic shields to attenuate voltage spikes, fine noise and transients.
Induction of electrical energy from one winding to another is used to increase energy voltage levels in transformers from one stage to another. Transformers which are bobbin wound have the transformer core put in to and in the region of the coil. Transformer windings are completed to bobbin pins or surface mount pads. These could be used to provide power, broadcast signals, set up voltage isolation between circuits, sense voltage and current levels, adjust voltage and current levels, give impedance corresponding, and filtering. Inductors take care of the electronic appliance by controlling the flow of electricity in them and maintaining a safe level of electrical power inside.
A toroid transformer comes in two different forms, namely ferrites and powdered iron. The greatest advantage of using a toroid is that it rarely interacts with neighboring components while offering more efficient inductance power. This makes it ideal in electronic equipment. Since electronic items come in sizes which are macro as well as micro, it certainly helps that toroids come different diameters and width. Industrial development has been able to grow apace due to the manufacture of such usage friendly components. Resembling a doughnut, a toroid transformer becomes a blessing because it is cost effective.
Low-frequency transmitters and receivers benefit from the usage of toroid cores which offer multiple magnetic advantages like controlling and containing the magnetic flux to their own core. The balancing of voltage and, where necessary, bringing down of supply voltage protects the users from getting electric shock as well as preventing damage to equipment.

It Takes Experience and Expertise to Meet Different Needs

To get high quality transformers which answer your needs you have to deal with manufacturers who have an enviable track record behind them. You can either deal with transformer suppliers and the manufacturers through them or with the manufacturers directly. Geography might play a role in your decision, since the authorized supplier may be close at hand and the manufacturer thousands of miles away. If you need to order custom transformers , you don't necessarily need to go to the factory of the manufacturer to check their capabilities. It is very crucial that they have industry certification, technical expertise, custom capabilities, application specific standards and expert personnel to offer customers powerful power inductors.
You can always ask to see pictures of their production unit via email and speak to their engineers. Ideally you should pick on manufacturers who can develop their own design as well as work to a blueprint. This is because only an experienced manufacturer can detect when your blueprint has some flaw which might impact long term capabilities. And you want your custom transformers to be enduring since they are very expensive. It is immaterial whether the transformer is a power transformer or a voltage transformer or even a toroid, the bottomline it should function efficaciously under the conditions you have foreseen when customizing it.
It is always a good idea to listen to the advice of experienced transformer suppliers before you customize any transformers for your unit. This is because they have been in the business for years and have dealt with different manufacturers over a period of time, which makes them aware of the limitations of certain specifications and what would be best for specific applications. They will tell you that transformers should incorporate an electrostatic shield for the attenuation of voltage spikes, fine noise, and transients. Make sure that your transformer is warranted against defects in materials, workmanship and performance for 10 years from date of manufacture. Whatever happens, you should never compromise on the quality of your transformers since they are a crucial part of the power system of your unit.

Different Kinds of Industries Require Different Kinds of Transformers

There are all kinds of transformers being manufactured for different applications. These could be as diverse as power supply and distribution to signal transmissions to audio waves for radios and phones. In fact, power transformers might be required for industries other than the electricity generation and supply companies. The railways require them to keep the trains running as well as the signaling system functional. After all, they are basically a means to transfer electrical energy from one circuit to another. Depending on the power requirements of a specific industry, the transformer is designed to ensure the reliability of the power system at all times. The many uses of transformers are due to power level, frequency range, voltage class, cooling type, application function, end purpose, winding turns ratio.
For this reason the top notch power transformer manufacturers work in close cooperation with the engineers of their customers to make sure that their performance needs are met. This might entail the production of non-standard assemblies or even bringing ingenious ideas to the production stage. The various kinds of power transformers include step up transformers, step down transformers, isolation transformers and variable auto transformers. Some increase the voltage, others reduce it, and some simply stabilize it. Isolation transformers serve multiple purposes which include breaking a circuit into primary or secondary, preventing high frequency noise from capacitance build up, preventing unintentional ground connections between the primary and the secondary and lastly, preventing inadvertent grounding from high voltage discharge.
The best thing about transformers is that they are one of the most energy-optimizing inventions ever made since they work based on the correlation between electricity and magnetism. Telephone networks and music reproduction systems also depend on transformers to remain functional. T he power generation stations transmit electricity at a high voltage. Power transformer manufacturers recommend the use of the step-down transformer to decrease the voltage to meet the need for business or homes. You should discuss with them your specific requirements for them to come up with cost effective and reliable solutions.

Wednesday 23 May 2012

Inductance Needs Are Best Met by a Toroidal Transformer

A toroid transformer helps control the magnetic flux of its own core, thereby containing it too. This is why officials responsible for running main power supplies prefer to use a toroidal transformer . Since a toroid transformer can be of variable diameters, it helps reduce resistance when it has a large diameter. Since it helps reduce the supply voltage in electrical equipment, the toroidal transformer brings the supply voltage to a level that is appropriate to domestic and office use. If this is not done, the electrical equipment can be damaged and the risk of getting an electrical shock remains for all users.
Remember that any transformer is commonly used to transfer electrical energy from a certain circuit to another circuit by means of inductively tied conductors which are made up of two or more ferromagnetic coils called windings. Any electrical alterations made in the main winding can create a sporadic magnetic field in the core, resulting in intermittent electrical energy in the secondary coils, which a toroid transformer helps control. This effectively helps in preventing nearby objects from absorbing the magnetic energy which in turn helps control stray magnetic field which might interfere with the functioning of other equipment.
Usually a toroidal transformer has fewer windings which aids the inductance needs of different applications. Hence, they are largely preferred over the regular laminated power transformers. Power inductors form the crux of power applications. The type of power inductor defines the category it fits in and the kind of work it performs. Power inductors offer efficient operations and dynamic solutions for power applications and electronic devices. They also reduce the intensity of noise that emanate from electronic circuits.
Apart from power supply and conservation, a toroid transformer finds extensive use by the telecommunication industry. Even new age renewable energy generation methods and industrial control have applications for use of a toroidal transformer . Unlike the other inductors toroids hardly interact with neighboring components leading to higher and efficient inductance power. This makes the toroid transformer a cost-effective component of even electronic products.

Provide Protection with Custom Transformers

All power transformers should incorporate safety measures. With custom transformers it becomes easier since you can adjust various requirements keeping in mind the specific environment in which the power transformers need to operate in. After all transformers are a kind of electrical instrument used to transfer energy from source to another without any hindrance. Custom transformers separate the consumer from the source in order to provide safety. Just keep in mind that custom transformers should incorporate an electrostatic shield for the attenuation of voltage spikes, fine noise, and transients. They should be designed to handle non-linear loads and the adverse effects of harmonics, including the heating effects.
Other safety measures necessary for the smooth functioning of power transformers include testing and inspection. These should ideally start with the installation of the transformer and continue throughout its life. The initial acceptance inspection, testing and start-up procedures are extremely critical. With no moving parts, power transformers require minimal maintenance, and are capable of withstanding overloads, surges, faults, and in some cases even superficial physical damage. While custom transformers can withstand a lot of electrical fluctuations, they do deteriorate with age, and thus need constant monitoring to detect and correct problems before they escalate into expensive repairs.
The best thing about transformers is that they are one of the most energy-optimizing inventions of man. People buy different types of power transformers in order to address their specific requirements. High voltage transformers are used for metering and security in high voltage circuits and in electrostatic industrial and other technical applications. In domestic and other low requirement applications the advantages of using low voltage power transformers are becoming apparent, especially in the prevention of electric shock.
Magnetic low voltage transformer is another name for low voltage transformer. With ever increasing usage of electricity in day to day functions, it becomes critical to offer optimum security to the user. Custom transformers can be used in both industrial and domestic applications to reduce the probability of short circuits. As a high voltage transformer has the ability to set up primary voltage into a higher voltage, it is also referred to be as a power transformer .

Ferrite Cores are Needed in Electronic Transformers for Very High Frequency Ranges

There are many savvy transformer suppliers who understand that different customers have different needs and applications. So depending on your end use the will recommend transformers with varying cores; such as ferrite cores for electronic transformers which require to operate under very high frequency ranges. It should be remembered that electronic transformers are merely transformers used in electronic purpose. A lot of existing transformers are lesion on toroidal cores. In a normal transformer the magnetic field is flowing through an iron or ferrite core . In the wireless charger the magnetic field is going through plastic encapsulation and air. The disadvantage is a lower efficiency.
Transformer suppliers work in tandem with the manufacturers to assess any specific individual power requirements and aim to supply cost effective and reliable power solutions that work for the customer and the environment. The equipment these transformer suppliers deliver can be new manufactured gear or re-engineered gear and will come with leading industry guarantees. A transformer consists of two or more coils wound on the same core. For power transformers, the core material is usually iron. For a radio-frequency transformer, ferrite core material is preferred.
The basic property of a transformer is to change AC voltage point out transformer suppliers . A transformer cannot change direct current voltage. A step down transformer has a lower AC output voltage at its secondary winding than the AC input voltage to its primary winding. With major industrial units looking forward to increasing the capacity of nuclear/thermal operated power transformers, ferrite cores are increasingly being used. Electromagnetic requirements and compatibility factors are met by using ferrite cores which form a key component for an electronic device. It helps reduce the intensity of noise that emanate from electronic circuits.
Industry certification is important for transformer suppliers . Technical expertise, custom capabilities, application specific standards and expert personnel ensure that they can supply top class transformers to their customers.

Power Transformer Reliability is a Major Concern of Transformer Manufacturers

Around the globe different sectors share a growing concern over the reliability of the power transformer in operation. It would be a mistake to imagine that only power generation authorities or companies have any kind of need for power transformers . This is understood by all transformer manufacturers . Within power systems anywhere transformers form a substantial part of the asset costs. So it is critical that the power transformer in use is reliable too.
Transformer manufacturers prefer to use national standards like ANSI, NEMA and others which address many of the elements influencing operating environment of the transformer and provide recommendations or standard values wherever applicable. Weather conditions, location, electrical loading, operating methods, system parameters and application are various elements of the operating environment that need to be documented thoroughly while designing any power transformer .
The design engineer must get all the needed information within the specifications and any clarification, if needed, must be obtained from the user or use parameters detailed in the national industry standards. Failure to do so could result in decreased service life and premature failure. It should be kept in mind that heat and moisture related contamination are the two greatest enemies of a power transformer's operation.
Quality control measures used by transformer manufacturers will influence the finished product as distinguished from the prototype created during design. The transformer manufacturers understand the importance of ensuring that the manufacturing process does not deviate from the design in terms of materials used, processes, handling, machines and personnel. The manner of shipment and installation will also determine the longevity of the power transformer . This is because any mishandling during shipment and installation can lead to failure of the product at an early stage.
One way of ensuring the reliability of a power transformer is to have scheduled or regular maintenance, not just repair maintenance. With energy needs spiraling the world over it is essential that the key components of power distribution networks — transformers — are equal to the challenge of assuring uninterrupted power supply.

Tuesday 24 April 2012

Reliable Transformer Manufacturers Can be Found Right Here

There are all kinds of transformer manufacturers in the market. The trick is to find the reliable ones. This is particularly true if you are looking for manufacturers of all types of toroidal and bobbin wound components, and associated assemblies. You could do a search online or else check in the local Yellow Pages for such transformer manufacturers . Just check out what attention they pay to their customers' requirements, how far they are willing to customize their products as well as what quality control measures they have in place. Ensure that they can offer you options on laminated transformers, toroidal transformers, E and C-cored transformers, ferrite cored components as well as a range of UL Approved toroidal transformers.
The most reliable transformer manufacturers would be able to manufacture and supply any quantity from one off to many thousands off and are able to design to meet customers' electrical specification, or can build to print. If their manufacturing unit is geographically located far from where you need to set up transformers or other related products, they will normally be able to put you in touch with transformer suppliers . Ever since the transformer principle was demonstrated in 1831 by Michael Faraday it has been used to transfer electrical energy from one circuit to another. Over the decades since then transformers have been put to many uses which impact power level, frequency range, voltage class, cooling type, application function, end purpose, winding turns ratio.
There are various kinds of transformers like the current, isolation, power, electric, audio, fly back, high voltage, low voltage, step down, push pull and isolation transformer. The best transformer manufacturers can offer you options on each of these kinds. High voltage transformers are used in CRT displays, medical equipment and in amplifiers too. Laminated transformers are widely used for lighting, power-driven gates, control of alarms, air conditioning and vending mechanisms. Just ask your transformer suppliers as what would be the most appropriate for your application in case you don't have a readymade blueprint.

Thursday 19 April 2012

Power Transformers are Critical to Modern Living

The world has come to be increasingly driven by electricity which makes the power transformer critical in every aspect of modern living. This is because power transformers are used in varied applications, not just by the manufacturers of electricity. These are the major transport systems like the railways, aviation, aerospace and underwater navigation. In their own unique ways these industries need power transformers to utilize electric power within their unique specifications and convert into mechanical power. In this manner they are different from electronic transformers, which are basically transformers used for electronic purpose.
A power transformer is differentiated by end usage. A linear power transformer is mostly used in radio, project kits, VCD and etc while the switch mode power transformers can be found in computer monitors, TVs, fax and so on. A transformer consists of two or more coils wound on the same core. Power transformers can be manufactured in a wide range of sizes. They can be small enough to fit into a microphone, or they may be extremely large units that weigh hundreds of tons and used to interconnect national power grids.
Iron is usually used as the core material of power transformers. The basic property of a power transformer is to change AC voltage. A transformer cannot change direct current voltage. A step down transformer has a lower AC output voltage at its secondary winding than the AC input voltage to its primary winding. Conversely, a step up transformer has a higher secondary than primary voltage.
The transformer lamination or coating of shellac, enamel or varnish is to insulate adjacent turns from shorts between winding. Power distribution transformers may include highly efficient amorphous metal core transformers, package substations, battery chargers, switchgear and associated electrical equipment. These need to be checked periodically to ensure uninterrupted power supply. Checking a linear power transformer is quite straight forward. Apply the a/c voltage to the primary winding and expect output voltage at the secondary side. No or low output voltage means the transformer winding has open or shorted winding. Look for any evidence of overheating, such as darkened or blackened areas or a burnt smell.

Preserve the Safety of Equipment with Medical Isolation Transformers

Everyone knows that transformers have a special application in medical equipment. Therefore maintaining their safety quotient becomes paramount to protect patients and healthcare personnel from things like electric shock or even electrocution and noise pollution. A medical isolation transformer serves precisely that function since a medical isolation transformer provides galvanic isolation that is utilized for protection against electric shock, suppression of electrical noise in various receptive and sensitive gadgets, and transmission of power among two circuits. Laboratory gadgets and other electronic equipment thus get electrostatic shields from such medical isolation transformers between windings that are used for power supplies.
Custom wound transformers take into consideration needs like thwarting capacitance that enhance the primary and secondary winding linkage causing a higher frequency sound or increase of energy voltage levels from one stage to another through induction of electrical energy from one winding to another. These custom wound transformers often utilize unconnected bobbins on both coil windings in which the windings are only wound on top of each other with insulation in the middle. The purpose of opposing the interference caused by ground loops and minimization of the coupling of the coils is served by this kind of isolation.
Custom wound transformers have to be used wherever you need to separate the source of the power from the actual user or device while maintaining the supply of current from one circuit to another. Power spikes are one of the main threats to sensitive electronic equipment. An isolation transformer which may or may not be a custom wound transformer helps to ensure that the electrical system is fully protected against transients. You certainly need to have voltage stabilizing equipment to protect against sudden surges or drops in voltage which can damage or even put sensitive devices out of order.
Just remember that custom wound transformers have more applications than in medical isolation transformers. Whatever be the industry you need it for – aerospace, railways, general electronics or test equipment – get in touch with a reliable manufacturer.

Custom Transformers or Toroid Transformer: The Choice is Yours

Custom transformers are those which are made to your specifications and customized to your special needs. Your needs could range from many different kinds of transformers and inductors including laminated transformers, toroid transformers , E and C-cored transformers and ferrite cored components. Just make sure that the manufacturer you deal with works very closely with its customers to establish long term partnerships the way SIGA does.
Customization relates to a number of factors like installation site, installation environment, even application. So when you order custom transformers obviously you are taking into consideration factors like where they are going to be installed. Strictly speaking custom transformers should remain functional even under severe weather conditions. If the area where they need to function is prone to dust storms or is simply very dusty under normal conditions, you need to underline the fact to the manufacturers. The safety of operations can be compromised by the fact whether the custom transformers are fire proof or not.
Some of the critical specifications of any custom transformers relate to output and input frequency and voltage. The input voltage may vary from few volts to hundreds of volts and even kilovolts. The output power rating is totally dependent on the kind of application you need the transformer for. Winding turns ratio, with popular choices like step-up, step-down, variable and multiple winding can also be customized. These transformers may be further described by their essential construction. A lot of existing transformers are lesion on toroidal cores. Toroid transformers are used because they offer multiple magnetic advantages and hence they are used as inductors in applications such as low-frequency transmitters and receivers.
The greatest advantage of a toroid transformer is that this component offers higher and better inductance. A typical toroid transformer would come in a feature resembling that of a doughnut. Unlike the other inductors toroids hardly interact with neighboring components. Not only is it a cost effective component, the Q values are also great. Add to that you can find them in different diameters and width. After all a toroid transformer comes in two different forms, namely ferrites and the powdered iron.

Be Kind to the Environment: Use an Isolation Transformer

There are experts who hold to it buckle and thong that the only way to eliminate common mode noise is to use an isolation transformer . This reduction of noise and other kinds of sound makes the isolation transformer critical in the prevention of any sound or noise created by connecting the signal of the audio amplifier to the speaker output circuit without any connection created between the two. It helps in separating the amount produced by the audio amplifier to the piece of module from the amplifier. It facilitates the connection of the amount produced by the radio frequency amplifier to the transmitted signals towards the direction of the antenna.
On the other hand, an isolating transformer is used both when sending power and signals. It has a built-in special insulation placed between primary and secondary windings which are discernible when holding out a high voltage of a thousand to four thousand volt range. Isolating transformers include very small transformers, such as four transformers in a minute dual in-line chip package that are used to isolate high-frequency low-voltage pulse circuits. The downside is that they can be quite expensive compared to conventional transformers.
An isolation transformer provides galvanic isolation that is utilized for protection against electric shock, suppression of electrical noise in various receptive and sensitive gadgets, and transmission of power among two circuits. Many don't realize it but telephone lines too need an isolation transformer because they use digital information which requires periodic amplification. Isolation transformers carry out the separation of direct current components from the signal to the control of every amplifier on the line. An isolating transformer can carry out the task in the input and output of each amplifier.
An issue with transformers is that they have an output voltage that is dependent upon the loading on the transformer. The output voltage of an isolation transformer under no-load is higher than the output voltage under full load. This leads to variance in the terminal voltage with varying loads. The isolation transformer comes into its own where there is a requirement to remove earth leakage.

Thursday 29 March 2012

Pick on Transformer Manufacturers Who Pay Close Attention to Customer Needs

There are all kinds of transformer manufacturers out there. You need to be certain that the transformer manufacturers you deal with actually pay close attention to your specific requirements. The most reliable are the ones who are involved in the production of an increasingly wide range of high quality transformers and inductors. With some of them special coil assemblies have formed a significant proportion of the production. The experience and expertise which has been accumulated by these transformer manufacturers has enabled many ingenious development ideas to be brought to the production stage.
Check to see whether the transformer manufacturers you are negotiating with can produce a large variety of non standard assemblies. The best are the ones who have the expertise to apply to the construction and winding techniques for standard type assemblies where special performance or test parameters have been specified. Many of these companies will assess any specific individual power requirements and aim to supply cost effective and reliable power solutions that work for the customer and the environment.
If you don't want to deal directly with transformer manufacturers, then you can look for transformer suppliers . The savvy transformer suppliers know what kinds of choices must be offered to the buyers in the market. Parameters for transformers may differ as to installation site, installation environment, applications and specifications. Reliability is a key function of transformers and transformer suppliers understand that very well. Ask them about the safety factor involved. Depending on the geographic location you need to ensure that the transformers are heat proof, weather proof and/or earthquake proof.
Trustworthy transformer suppliers know that with no moving parts, transformers require minimal maintenance and are capable of withstanding overloads, surges, faults, and in some cases even superficial physical damage. While transformers can withstand a lot of electrical fluctuations, they do deteriorate with age, and thus need constant monitoring to detect and correct problems before they escalate into expensive repairs. So ask whether the transformer manufacturer will offer an AMC. More than other assets, transformers cannot afford to beak down.

Control the Kind of Power Supply Generated with Ferrite Core Transformers

Electric power transformers are designed to give the user different options for different applications. A power transformer, as the name suggests, channels massive power into mechanical apparatus. With an increase in demand for electrically operated systems there has been a rise in manufacturing of power transformers. To deliver electronic apparatus to the people worldwide; an industry needs massive power supply, which can only be delivered by a power transformer . With more demands for power transformers a notable change has been observed off late. Today major industrial units are looking forward to increasing the capacity of nuclear/thermal operated power transformers.
Power transfer and distribution is one application of power transformers while impedance matching is another. The basic property of a power transformer is to change AC voltage. A transformer cannot change direct current voltage. A step down transformer has a lower AC output voltage at its secondary winding than the AC input voltage to its primary winding. If too much current goes through a coil or winding, the winding heats up and can either open up completely, or the insulation between turns of wire can break down, causing the coil to be partly or completely shorted resulting in the failure of the power transformer .
Due to ever-higher working frequencies, electronic transformers are being prepared from ferrite core materials, but various specific functions make use of other core materials. These Ferrite core transformers execute some inductor-like purpose, such as store up energy and restrictive current flow. Since switch mode transformers can be found in monitors, TVs, fax and so on, they are likelier to be ferrite core transformers. Two wire coils are used in a transformer. One is used to transform the electric current into a magnetic field and the other transforms the magnetic field back to an electric current. In a normal transformer the magnetic field flows through an ion or ferrite core. In the wireless charger the magnetic field goes through plastic encapsulation and air. Ferrite core transformers help control and contain the magnetic flux to their own core. This effectively helps in preventing nearby objects from absorbing the magnetic energy and thus help control power supply.

Power Transformer Manufacturers Can Give You Cost Effective Power Solutions

You could be looking for power transformers for a variety of reasons. Look to reputed power transformer manufacturers to provide you with cost effective power solutions. They will keep in mind the customers' special needs without ignoring those of the environment. Power transformers are devices that transfer electrical energy from one circuit to another circuit operating with an effective voltage that is supplied on a constant basis. This is achieved by passing the electricity through the transformers coils. These coils are referred to as inductively coupled inductors. Most transformers have the coils wound around a ferromagnetic core.
There are several power operated systems available in the market and power transformers have successfully created a difference in our lives. With an increase in demand for electrically operated systems there has been a rise in manufacturing of power transformers . We normally associate power transformers with the electric power supply companies. However, the industrial sector at large would have been seriously handicapped but for the variety of transformers available in the market. Efficient electronic devices need many macro and micro components to offer multi-utilitarian values.
Power transformer manufacturers make sure that the electromagnetic requirements and compatibility factors are met with and come up with newer and better manufacturing ideas that are stimulated with innovative concepts. Though it may not strike a person at first glance, transformers are required by even medical equipment manufacturers. This is because transformers can be manufactured in a wide range of sizes. They can be small enough to fit into a microphone, or they may be extremely large units that weigh hundreds of tons and used to interconnect national power grids.
Power operated apparatus like radio use power transformers to channelize power. When you place specifications for power transformers check whether they are going to be installed indoors or outdoors or need to be versatile enough to be functional even in severe weather conditions. Other parameters to consider would be whether they need to be dust proof, earthquake resistant, shockproof and/or fireproof. These factors not only increase the period the power transformers can be expected to last; but also add to user safety.

Get High Quality Wound Components and Transformers

You could be in any of the industries like aerospace, manufacture of test equipment, general electronics industry or even manufacture medical equipment. Wound components and custom transformers will be in your need list for various reasons. The catch is how to find reliable manufacturers of wound components and custom transformers . Manufacturers like SIGA pay close attention the requirements of their customers and maintain very high standards of quality.
Transformers are needed usually for power distribution. However, the transformers used by the electric supply companies are different from those required by large manufacturing units. These may include highly efficient amorphous metal core transformers, package substations, battery chargers, switchgear and associated electrical equipment — hence the need for custom transformers. Since the applications may be as varied as voltage optimization and the step up & step down transformers, you need to look for a manufacturer who are able to design to meet customers' electrical specification or can build to print.
The railways of different countries are some of the biggest customers for wound components and custom transformers . With trains being increasingly powered by electricity rather than diesel, it is critical that the transformers in use are weather proof like the outdoor use waterproof transformers. The railways also need tool and site transformers which are usually 110v, 230v, and 415v and must conform to the strictest safety standards. Since they are used in power tools they need to be housed in reinforced fiberglass to provide durability and security.
When you need wound components ensure that the design engineers of the manufacturer work closely with your development engineers to finalize the design necessary to produce non standard wound assemblies for special applications. These could be coils with special terminations or mounting or even multi aperture current transformer assemblies. An experienced manufacturer will inform you that although a large variety of non standard assemblies have been produced by them; special expertise is often applied to the construction and winding techniques for standard type assemblies where special performance or test parameters have been specified.